ZP97 ZAPAK Battery Strapping Machine

ZP97 ZAPAK Battery-powered strapping machine – 4,000N tightening force, 16–19mm PET/PP

ZP97 or ZAPAK ZP97A is a series of battery-powered handheld plastic strapping machines of the brand ZAPAK – Taiwan, designed for industrial packaging applications that require large tightening forces. The equipment uses 16mm or 19mm wide PET and PP straps, adjustable tension from 40–400 kgf (about 400–4,000 N), suitable for heavy pallets, wooden bales, building materials and industrial products.

The ZP97 battery strapping machine is equipped with a Brushless brushless motor, a touch control panel, friction welding technology, and an integrated wire cutting mechanism. With a weight of approximately 3.4kg including the battery, ergonomic design, and one-handed operation capability, the ZP97A gives the operator flexible strapping at the factory, warehouse, and shipping area.

PACKAGING SOLUTIONS CO., LTD T-PACKprovides ZAPAK strapping machine solutions, PET/PPstraps, components and industrial strapping machine inspection and repair services.

Hotline for consultation and quotation: 0326 416 666

1. Introduction of ZP97 ZAPAK strapping machine Taiwan

ZP97A belongs to ZAPAK's series of high-capacity battery-powered plastic strapping machines, made in Taiwan.

The machine integrates three functions in one device:

• Tighten the straps: stretch the PET or PP straps around the package according to the set tension.

• Friction welding: bonding the two ends of the wire with the heat generated by friction, no need for iron bugs.

• Wire cutting: cut the remaining wire to complete the strapping cycle.

The battery-powered design allows the ZP97A to operate without the need for pneumatic or wire connections during strapping.

The machine can be used for horizontal or vertical strapping, which is convenient for pallets and packages of different shapes.

Outstanding advantages of ZP97 machine

• Large tension, maximum approx. 4,000 N.

• Use 16mm and 19mm PET/PP wires.

• Brushless motor.

• Light weight, about 3.4kg including the battery.

• Touch panel with digital signal.

• One-handed operation, support automatic tightening, welding and wire cutting.

• Friction welding technology does not require metal belt locks.

• Weld efficiency 85 ± 5%.

• The wire clamping mechanism is designed to increase tightening stability.

• The rear roller helps to limit the scratch of the bale surface.

• The wire gauge can be adjusted and wear parts replaced.

• Suitable for industrial strapping work with high frequency of use.

2. ZP97A strapping machine specifications

Note: A tension of 4,000 N is equivalent to approximately 408 kgf. This is the tension force generated by the machine, not the lifting load or the maximum weight of the package.

3. Outstanding features of ZP97 strapping machine

3.1. Tightening force up to 4,000 N

The ZP97 strapping machine has an adjustable tension of 40–400 kgf, making it suitable for industrial strapping applications that require large tightening forces.

The high tension helps the PET wire to hug the package, supporting the securing of pallets during storage and transportation.

For brick pallets, wooden bales, or high-weight industrial products, the ZP97A is a worthwhile choice when the belts and bale structures meet the bearing requirements.

Operators need to select a tension level that is suitable for the rope strength and product characteristics, avoiding the maximum use of force on packages that are prone to deformation.

3.2. Brushless Motor

ZP97A is equipped with a brushless motor with ZAPAK's patented design.

Brushless technology offers many benefits during use:

• Reduce the need to replace the brushes.

• Limit wear and tear associated with brush contact.

• Supports stable operation during repeated strapping cycles.

• Suitable for industrial packaging environments.

Mechanical parts such as tension wheels, cutters, and welding mechanisms still need to be cleaned, inspected, and maintained periodically.

3.3. Light weight is only about 3.4kg

One of the notable advantages of the ZP97A is its weight of about 3.4kg including the battery.

The lightweight design reduces the workload when employees have to move between multiple strapping positions.

For high-frequency manual strapping enterprises, the machine weight is an important factor affecting the operator's convenience.

3.4. Smart touch panel

The ZP97A is equipped with a touch panel with digital signals, allowing the user to select the appropriate operating settings.

The intuitive control design makes it convenient to adjust parameters according to the type of wire and package characteristics.

3.5. One-handed operation

ZP97A supports one-handed operation with automatic tensioning, friction welding, and wire cutting functions.

This reduces the number of operations compared to strapping methods that use multiple separate tools.

The machine can be used in both horizontal and vertical strapping positions, depending on the bale characteristics.

3.6. High-performance friction welding technology

The machine uses the Friction Weld Sealing method to join the two ends of the PET or PPwire.

The welding mechanism creates friction between the two layers of wire, generating heat and forming a joint without the use of metal belt buckles.

The weld efficiency of ZP97A reaches 85 ± 5%, which helps to meet the wire bonding requirement in a wide range of industrial packaging applications.

In order to maintain the quality of the weld, it is necessary to use the wire properly and maintain the welding mechanism when there are signs of wear.

3.7. Wire clamping mechanism and bale protection roller

ZP97A uses a special wire clamp design, which supports the ability to stretch and keep the wire stable.

In addition, the rear roller helps to limit scratches or damage caused by friction between the machine and the bale surface.

This is a useful feature when strapping products with surfaces that need to be protected.

4. What PET and PP strapping machine does the ZP97 strapping machine use?

ZP97A supports PET and PP plastic straps with two main wire gauges of 16mm and 19mm, thickness from 0.70–1.05mm.

Straps PET 16mm

The 16mm PET wire is suitable for a wide range of pallet strapping, wood baling, and industrial goods applications.

When selecting wires, it is necessary to check the thickness, tensile strength and surface quality to ensure compatibility with the machine's tensile and welding mechanisms.

19mm PET straps

The ZP97 strapping machine uses a 19mm PET wire suitable for heavy pallet strapping and bale strapping applications that require large tightening forces.

19mm PET wire is commonly used in the wood industry, building materials and industrial manufacturing sectors.

It is necessary to select a rope with a tensile strength suitable for the set tension, especially when operating at high force levels.

PP Straps

The ZP97A also supports PP wires with the right specifications.

When using PPwire, the operator needs to adjust the tension and welding parameters according to the characteristics of the wire, so as to avoid breaking the wire or affecting the quality of the joint.

T-PACK support 16mm and 19mm PET/PP strap advisory in accordance with ZP97 strapping machine.

5. ZAPAK Li-ion battery and portable operability

The ZP97 strapping machine uses a ZAPAK Li-ion battery, which makes the device work independently without a direct power connection during strapping.

This design offers many benefits:

• Easy to move between packaging areas.

• Convenient strapping of large or hard-to-move pallets.

• No need for a fixed pneumatic system.

• Reduce entanglement caused by electrical wires or air hoses.

• Suitable for warehouses and factories with multiple working positions.

The number of strapping cycles per charge depends on tension, wire specifications, battery condition, and operating conditions.

For continuous strapping businesses, it is possible to consider equipping a spare battery to reduce charging waiting time.

6. Application of ZP97 strapping machine in industry

Wood and furniture industry

ZP97 machine is used for strapping wooden bales, plywood, wooden pallets and baled furniture products.

The large tightening force supports the fixation of bundle products during transportation.

Building Materials Industry

The ZP97A is suitable for brick, stone and building material pallet strapping applications where the wire specification meets the bearing requirements.

For packages with sharp edges, it is necessary to use corner protection materials.

Mechanical and metallurgical industry

The machine can be used to fix components, spare parts and mechanical products with PET/PPwires.

It is necessary to evaluate the surface characteristics, sharp edges, and temperature of the product before selecting plastic wires.

Paper and packaging industry

ZP97A can be used for strapping paper bales, cartons, and bundle products with suitable tension requirements.

Logistics and logistics

The battery-powered design allows employees to strap pallets directly at the storage or dispatch area, eliminating the need to move the package to the location where the air compressor is located.

7. ZP97 strapping machine manual

The basic strapping process includes:

Step 1: Check the battery, pulling mechanism, weld and cut the wire.

Step 2: Choose the correct 16mm or 19mm PET or PP wire.

Step 3: Wrap the cord around the package and overlap the two ends of the cord according to the instructions.

Step 4: Insert the cord into the guide position of the machine.

Step 5: Set the tension and suitable parameters.

Step 6: Activate the wire tightening process.

Step 7: Perform the friction welding cycle and cut the wire.

Step 8: Wait for the machine to complete the cycle, remove the machine, and check the quality of the weld.

Safety notes: Do not put your hands on the scissor area or the welding mechanism when the machine is operating. Do not use straps to lift or hang the package.

8. Common faults on ZP97 strapping machine

During use, the machine may appear abnormal phenomena due to wear of belts, components or improper installation.

The above phenomena need to be physically checked before determining the cause and replacing the component.

9. ZP97 strapping machine repair service in T-PACK

In addition to supplying equipment, T-PACK undertake inspection, maintenance and repair of ZP97 ZAPAK strapping machines.

The support items include:

• Check the wire puller for slippage.

• Handle the situation that the machine does not reach tension.

• Check for unstable wire soldering faults or loose welds.

• Check and replace tension gears, cutters.

• Check the battery, contacts, and control system.

• Cleaning and maintaining the pulling and welding mechanism.

• Consulting replacement parts according to actual conditions.

When the machine has a problem, the customer can send the machine stamp image, fault video, and description of the phenomenon to T-PACK initial evaluation support.

ZP97 strapping machine repair hotline: 0326 416 666

10. ZP97 strapping machine components and maintenance

In order to maintain stable operation, the ZP97 needs to be inspected and maintained periodically.

Parts to pay attention to include:

• Stretch cakes.

• Wire clamping mechanism.

• Wire guide unit.

• Friction welding mechanism.

• Wire cutter.

• Batteries and electrical contacts.

• Touch panel.

• Mechanical parts wear out.

Before servicing, it is necessary to switch off the machine and remove the battery according to the safety instructions.

Do not arbitrarily oil the surface of the scissor wheel or friction welding unit without technical instructions.

When do ZP97 components need to be replaced?

If the machine frequently slides the wire, does not reach tension, welds unsteadily, or does not cut the wire even after checking the wire and the setting parameters, the condition of the relevant components should be checked.

The replacement of components needs to be based on the actual test results to avoid incurring unnecessary costs.

11. Comparison of ZP97 and ZP93 strapping machines

Should you choose ZP97 or ZP93?

Choose the ZP97A when your business uses 16mm or 19mm PET/PP wires and needs a large tension force, up to 400 kgf.

Choose the ZP93B when you use 12–16mm wires, need a maximum tension of 250 kgf, or want a soft tension mode for lightweight, fragile products.

The selection of the machine needs to be based on the characteristics of the package, the wire specifications and the tension required.

12. How much does ZP97 ZAPAK strapping machine cost?

The ZP97 strapping machine price depends on the machine configuration, battery, charger, order quantity, and when to buy.

When requesting a quote, the customer should confirm:

• Model ZP97A.

• The wire gauge PET/PP in use.

• Battery and charger configuration.

• Number of machines to buy.

• Requires technical support and replacement parts.

In addition to the initial investment price, businesses should also consider the cost of belts, wear and tear components, and maintainability during use.

Contact T-PACK to get a ZP97 strapping machine quote: 0326 416 666.

13. Buy ZP97 strapping machine at T-PACK

PACKAGING SOLUTIONS CO., LTD. T-PACKprovides industrial packaging machinery and supplies solutions.

Customers can contact for advice on products and services:

• ZAPAK strapping machine is battery-powered.

• Portable PET/PP plastic strapping machine.

• Straps PET 16mm and 19mm.

• Strapping machine components and accessories.

• Strapping machine inspection, maintenance and repair services.

• Consulting on equipment selection according to production needs.

T-PACK supports machine selection based on the type of goods, wire specifications, required tension and actual operating conditions.

T-PACK PACKAGING SOLUTIONS CO., LTD

Hotline: 0326 416 666

Website: https://t-pack.vn/

14. FAQs about ZP97 strapping machine

How much tightening force does the ZP97 strapping machine have?

The machine has an adjustable tension of 40–400 kgf, which is equivalent to about 400–4,000 N.

How many mm straps does the ZP97 use?

The machine uses 16mm or 19mm wide PET and PP wire, 0.70–1.05mm thickness.

Can the ZP97 use 19mm PET wire?

Yes. The ZP97A supports a 19mm PET wire of suitable thickness.

Does the ZP97 machine have a brushless motor?

Yes. The machine uses ZAPAK's Brushless motor.

How much does a ZP97 strapping machine weigh?

The device weighs about 3.4kg including the battery.

Does ZP97 need to use iron bugs?

Nope. The machine uses friction welding technology to connect the two ends of the wire PET or PP.

Does the ZP97 have a soft tension mode?

Soft tension mode is introduced for the ZP93B. The ZP97A is designed for applications that require high tension forces.

Can ZP97 machine fasten steel strapping?

Nope. ZP97A is designed for PET and PPplastic straps.

What should I do if the ZP97 machine slips the wire?

The tension gear, clamping mechanism, wire dust and wire quality should be checked. If the phenomenon continues to appear, a technical check should be checked.

Is it possible to repair the ZP97 strapping machine?

Faults related to the pulling mechanism, welding, cutting, battery and control system can be checked and repaired according to the actual condition.

Where to buy ZP97 strapping machine?

Contact T-PACK – 0326 416 666 for ZP97A machine advice, PET/PPbelts, components and repair services.