ZP93 Strapping Machine ZAPAK Taiwan – Battery Operated

ZP93 ZAPAK Strapping Machine Taiwan – Battery, 2,500N tightening force, 12–16mm PET/PP wire

The ZP93 strapping machine is a series of battery-powered handheld plastic strapping machines of the brand ZAPAK – Taiwan, designed for industrial packaging applications using PET and PPbelts. The ZAPAK ZP93B version has an adjustable tension of 25–250 kgf, equivalent to about 245–2,452 N, supports belts with a width of 12–16mm and a thickness of 0.65–1.05mm.

The ZP93 battery strapping machine features a brushless motor, touch panel, bug-free friction welding technology, and a Soft Mode mode for light or perishable goods. With a weight of about 3.4kg including the battery, the device gives the operator flexibility to operate at the factory, warehouse and packaging area.

PACKAGING SOLUTIONS CO., LTD T-PACKprovides ZAPAK strapping machine solutions, PET/PPstraps, components and industrial strapping machine repair services.

Hotline for consultation and quotation: 0326 416 666

1. Introduction of ZP93 ZAPAK strapping machine

ZP93 is a series of battery-powered plastic strapping machines developed for standard industrial strapping jobs, especially suitable for businesses using 12–16mm gauge PET or PP wires.

The device integrates three strapping stages in the same machine:

• Tighten the straps: stretch the straps around the package according to the set force level.

• Friction welding: bonding the two ends of the wire PET/PP without metal belt locking.

• Cut the wire: remove the excess wire to complete the strapping cycle.

Thanks to its Li-ion battery operation, the ZP93 does not need to be connected to wires or a pneumatic system during strapping. Users can move between production areas and strapping directly at the pallet location.

Outstanding advantages of ZP93 machine

• Adjustable tension from 25–250 kgf.

• Use 12–16mm wide PET and PP wires.

• Brushless motor brushless.

• The weight is about 3.4kg including the battery.

• Touch panel with digital signal.

• Built-in function of automatic tensioning, welding and wire cutting.

• Soft Mode helps tighten the cord slowly and lightly for perishable goods.

• Friction welding technology with a weld efficiency of 85 ± 5%.

• The wire clamping mechanism is designed to increase tightening stability.

• The rear roller assists in limiting the scratching of the package.

• The navigator can be adjusted according to the wire gauge.

• Suitable for horizontal and vertical strapping operation.

2. ZP93B strapping machine specifications

Note: A tension of 250 kgf is equivalent to approximately 2,452 N, which is usually rounded to 2,500 N in the product introduction. This is the rope tension, not the lifting load or the maximum weight of the package.

3. Outstanding features of ZP93 strapping machine

3.1. Tightening force up to 250 kgf, suitable for industrial strapping

The ZP93 strapping machine is capable of adjusting tensions from 25–250 kgf, meeting a wide range of carton, bale, pallet, and industrial goods strapping applications.

The operator can select the tension level suitable for each type of product.

For cartons or packages that are easily deformed, it is recommended to use low tension to limit dent of the packaging.

For pallets and packages that need to be firmly fixed, it is possible to increase the tension to the extent suitable for the rope strength and product characteristics.

3.2. Brushless Motor

ZP93B is equipped with a brushless motor with ZAPAK's patented single-motor design.

Brushless technology offers the following benefits:

• Reduced need to replace brushes.

• Limit wear and tear due to brush contact.

• Supports stable operation.

• Suitable for repeated strapping work in the factory.

Mechanical parts such as tension gears, cutters, and welding mechanisms still need periodic inspection, cleaning, and maintenance.

3.3. Soft Mode for perishable goods

One of the highlights of the ZP93B strapping machine is the Soft Mode mode.

This mode supports stretching the rope at slow speeds and low force levels, making it suitable for products that require gentle handling.

Apps that may consider using Soft Mode include:

• The carton is easy to dent.

• Lightweight packages.

• Paper packaging.

• Fragile products have been protected packaging.

• These packages do not require great tension.

Soft Mode gives the operator better control over the tightening process for sensitive goods.

3.4. Light weight about 3.4kg

The ZP93B weighs approximately 3.4kg including the battery, which reduces the manipulative burden compared to many heavy-duty industrial strapping equipment.

The lightweight design is especially useful when the operator needs to strapping at multiple locations in the warehouse or performing work for long periods of time.

3.5. Digital Touch Panel

The machine uses a pre-programmed touch panel, which supports the adjustment of operating parameters.

The intuitive control design makes it convenient for users to change settings according to the type of wire and package.

3.6. Automatic tightening, welding and cutting of wires by one machine

ZP93B integrates the functions of automatic tensioning, friction welding, and wire cutting.

The strapping stages can be performed by the operator with one device, without the need to use the tightening tool, pliers and cutters separately.

This simplifies the packaging process and reduces the number of tools that need to be equipped.

3.7. 85 ±5% efficiency friction welding technology

The machine uses Friction Weld Sealing technology to connect two ends of the PET or PPwire.

The welding mechanism generates heat through friction between two layers of wire, forming a joint without the use of iron bugs.

The weld efficiency of ZP93B reaches 85 ± 5% under suitable conditions.

The actual weld quality depends on the wire quality, welding parameters, and the condition of the welding mechanism.

3.8. Wire clamping mechanism and roller to protect the bale surface

The ZP93B is equipped with a specially designed rope clamping mechanism, which supports the ability to hold the rope stable during tensioning.

The machine also has a rear roller to limit scratches or abrasion of the bale surface when operating.

The retractor support mechanism makes it convenient for the user to remove the machine from the belt after completing the cycle.

4. What PET and PP wires does the ZP93 strapping machine use?

The ZP93B supports PET and PP belts with a width of 12–16mm, a thickness of 0.65–1.05mm.

12mm PET straps

The 12mm PET rope can be used in bale strapping applications where proper tension is required.

When selecting a wire, it is necessary to check the thickness, tensile strength and quality of the wire surface.

Straps PET 15–16mm

The ZP93 strapping machine uses 16mm PET wire suitable for a wide range of strapping applications for pallets, bales, and industrial goods.

15–16mm PET wires are often used when higher tensile strength and bale fixation are required than smaller ones.

Straps PP 12–16mm

The ZP93B also supports the correct PP wire.

The PP is suitable for a wide range of strapping applications, cartons, bales, and goods with moderate tension requirements.

When converting from PET to PP, it is recommended to check and adjust the tension parameters, welding time in accordance with the wire characteristics.

T-PACK support consultation on the selection of 12–16mm PET/PP wires suitable for the ZP93 strapping machine.

5. ZAPAK Li-ion battery and portable operability

The ZP93 strapping machine uses a ZAPAK Li-ion battery, which makes the device work without connecting the wires directly during the strapping process.

As a result, the machine can be used flexibly in many positions:

• Finished product packaging area.

• Warehouses and dispatch areas.

• Production Line.

• The location of the pallet is large or difficult to move.

• The area is not equipped with a compressed air system.

The number of strapping cycles per charge depends on the set tension, cord specifications, battery status, and usage conditions.

For businesses with large strapping output, it is possible to consider equipping a spare battery to limit charging waiting time.

6. Application of ZP93 strapping machine in industry

Packaging and carton industry

ZP93B is suitable for carton strapping, baling and bundle packaging products.

Soft Mode is an advantage when it is necessary to tighten the cord lightly for the container that is easily deformed.

Food & Beverage Industry

The machine can be used to strapping containers of food, beverages and pallets of finished products that have been packaged.

Agricultural Products Industry

The ZP93B is suitable for applications of strapping cartons of fruits, vegetables and bales of agricultural products before transportation.

Wood and furniture industry

The machine can be used for strapping wooden bales, furniture products and pallets that require tension within the range of the equipment.

Logistics and logistics

The battery-powered design allows employees to strapping directly at multiple locations in the warehouse, eliminating the need for a fixed air compressor.

7. ZP93 strapping machine manual

The basic strapping process includes:

Step 1: Check the battery, pulling mechanism, weld and cut the wire.

Step 2: Choose the right PET or PP wire.

Step 3: Wrap the cord around the package and overlap the two ends of the cord according to the instructions.

Step 4: Insert the cord into the guide position of the machine.

Step 5: Set the tension and select the appropriate mode, including Soft Mode as needed.

Step 6: Activate the wire tightening process.

Step 7: Perform the friction welding cycle and cut the wire.

Step 8: Wait for the machine to complete the cycle, remove the machine, and check the quality of the weld.

Safety notes: Do not put your hands on the tension wheel or welding mechanism while the machine is operating. Do not use straps to lift or hang goods.

8. Common faults on ZP93 strapping machine

During use, the ZP93 may develop faults related to the pulling mechanism, welding, cutting, battery or control system.

The above phenomena need to be physically checked before determining the cause and replacing the component.

9. ZP93 strapping machine repair service in T-PACK

In addition to supplying equipment, T-PACK undertake inspection, maintenance and repair of ZP93 ZAPAK strapping machines.

The support items include:

• Check the wire puller is slipping or not reaching tension.

• Handle unstable wire soldering.

• Check and replace tension gears, cutters.

• Check the clamping mechanism and wire guide.

• Check the battery, contacts, and control system.

• Cleaning and maintaining the pulling and welding mechanism.

• Consulting replacement parts according to actual conditions.

Customers can submit error videos, machine stamp images, and phenomenon descriptions to T-PACK initial evaluation assistance.

ZP93 strapping machine repair hotline: 0326 416 666

10. ZP93 strapping machine components and maintenance

To maintain operational efficiency, the ZP93 needs to be cleaned and inspected periodically.

Parts to pay attention to include:

• Stretch cakes.

• Wire clamping mechanism.

• Wire guide unit.

• Friction welding mechanism.

• Wire cutter.

• Batteries and electrical contacts.

• Touch panel.

• Mechanical parts wear out.

Before cleaning or servicing, the machine should be switched off and the battery removed according to the safety instructions.

Do not arbitrarily oil the surface of the drag wheel or friction welding mechanism without technical instructions.

When do ZP93 components need to be replaced?

If the machine frequently slides the wire, does not reach tension, welds unsteadily, or does not cut the wire even after checking the wire and the setting parameters, the condition of the relevant components should be checked.

The replacement of components needs to be based on the actual test results to avoid incurring unnecessary costs.

11. Comparison of ZP93 and ZP97 strapping machines

Should you choose ZP93 or ZP97?

Choose the ZP93B when you use a 12–16mm PET/PP wire, need a maximum tension of 250 kgf, and want a Soft Mode for light or perishable goods.

Choose the ZP97A when your business uses 16mm or 19mm PET/PP wires and needs higher tensions, up to 400 kgf.

The selection of the machine should be based on the wire specifications, bale characteristics, required tension and actual usage conditions.

12. How much does ZP93 ZAPAK strapping machine cost?

The ZP93 strapping machine price depends on the machine version, battery configuration, charger, order quantity, and when to purchase.

When requesting a quote, the customer should confirm:

• ZP93A or ZP93B version.

• The wire gauge PET/PP in use.

• Battery and charger configuration.

• Number of machines to buy.

• The need for technical support and spare parts.

In addition to the initial investment cost, businesses should consider the cost of belts, wear and tear components, and the ability to maintain during use.

Contact T-PACK to get a ZP93 strapping machine quote: 0326 416 666.

13. Buy ZP93 strapping machine in T-PACK

PACKAGING SOLUTIONS CO., LTD T-PACKprovides industrial packaging machinery and supplies solutions.

Customers can contact for advice on products and services:

• ZAPAK strapping machine is battery-powered.

• Portable PET/PP plastic strapping machine.

• PET and PPstraps.

• Strapping machine components and accessories.

• Strapping machine inspection, maintenance and repair services.

• Consulting on equipment selection according to production needs.

T-PACK supports machine selection based on the type of goods, wire specifications, required tension and actual operating conditions.

T-PACK PACKAGING SOLUTIONS CO., LTD

Hotline: 0326 416 666

Website: https://t-pack.vn/

14. FAQs about ZP93 strapping machine

How much tightening force does the ZP93 strapping machine have?

The ZP93B version has an adjustable tension of 25–250 kgf, or about 245–2,452 N.

How many mm straps does the ZP93 use?

The ZP93B uses PET and PP wires 12–16mm wide and 0.65–1.05mm thick.

Can ZP93 use 16mm PET wire?

Yes. The ZP93B supports 16mm PET wires properly.

Does the ZP93 machine have a brushless motor?

Yes. ZP93B uses a Brushless motor with a single motor design.

How much does a ZP93 machine weigh?

The ZP93B weighs about 3.4kg including the battery.

What is Soft Mode on ZP93?

Soft Mode supports cord stretching at slow speeds and low force levels, making it suitable for lightweight or easily damaged products.

Does the ZP93 machine need to use bugs?

Nope. The machine uses friction welding technology to splicing PET or PPwires.

Can ZP93 machine close steel straps?

Nope. ZP93B is designed for PET and PPplastic straps.

What is the difference between ZP93 and ZP97?

The ZP93B supports 12–16mm wires, a maximum tension of 250 kgf, and has a Soft Mode. The ZP97A supports 16mm or 19mm wires, a maximum tension of 400 kgf.

What should I do if the ZP93 machine slips the wire?

It is necessary to check the tension gear, clamping mechanism, wire dust and wire quality. If the fault continues to appear, a technical check should be checked.

Is it possible to repair the ZP93 strapping machine?

Faults related to the pulling mechanism, welding, cutting, battery and control system can be checked and repaired according to the actual condition.

Where to buy ZP93 strapping machine?

Contact T-PACK – 0326 416 666 for ZP93 machine advice, PET/PPbelts, components and repair services.